Intelligent factory information l-mes solution
Manufacturing executive management system is the link of enterprise CIMS information integration, which is an advanced technology means to implement enterprise agile manufacturing strategy and realize the production of agile in workshop.
1. Existing problems (the current predicament of the manufacturing industry)
China's manufacturing enterprises face increasingly fierce competition at home and abroad, rising production costs and lower and lower profit margins, the user of the product demand is higher and higher, how to rapidly improve the enterprise's core competitive ability is imminent, it is important, is to drive industrialization by informatization, to accelerate the process of informatization, take a new road to industrialization, achieve the leapfrog development of social productivity. Through the application of manufacturing informationization System in our country, the construction focuses on the ERP management System and the Shop Floor Control System (SFC). However, due to product marketing in the during the past twenty years, from the production oriented quickly turned into a market orientation, competition orientation, and therefore to the manufacturing enterprise in the production of site management and organizational challenges, just rely on ERP and the automation system often unable to cope with this new situation. The Manufacturing Execution System, MES, can fill this gap
2. Solutions provided
The position of MES is the execution layer between the planning layer and the field automation system, which is mainly responsible for the production management and scheduling of the workshop. A well-designed MES system can be integrated on a unified platform, such as production scheduling, product tracking, quality control, equipment failure analysis, network management functions, such as using the unified database and Internet connection can at the same time for the production department, qc department, technology department, logistics department provides workshop management information service. By emphasizing the overall optimization of manufacturing process, the system can help enterprises to implement complete closed-loop production, and assist enterprises to establish integrated and real-time ERP/MES/SFC information systems.
The MES can provide users with a rapid response, flexible and refined manufacturing environment to help enterprises reduce costs, deliver goods on time, improve product quality and improve service quality.
Low is suitable for different industries (electronic, plastic stamping, automotive, semiconductor, telecommunications, IT, medicine, food, furniture, clothing and other production enterprises), to a single mass production and there are both many varieties of small batch production and mass production of hybrid manufacturing enterprises with good corporate information management.
The traditional production process adopted by China's manufacturing industry for many years is characterized by "top-down" production. It is simple to say that from the planning level to the production control layer: the company makes production plans based on orders or market conditions - production plans arrive at the production site - organize production - product delivery.
At present, the MES system has become a common phenomenon, and many enterprises in China are gradually adopting this technology to enhance their core competitiveness.
3. The expected effect
MES provides effective solutions to manufacturing enterprises, providing continuous efficiency, cost saving and quality improvement. Its core function: such as equipment data acquisition and analysis, material feeding mistake proofing, writers stay, quality control, process validation, production process monitoring, equipment efficiency calculation, calculation efficiency, production data back, SOP document paperless, defect automatic alarm, report generation, and ERP, WMS, CRM, OA system, such as the open interface, etc.