I. characteristics of automobile industry
The general characteristics of the auto industry: the product structure is complex, set machine, electricity, liquid, such as soft as a whole, product development across the region, including from different places, different areas, using different applications of members of the company, as well as with external enterprises, cooperation and coordination between the supply chain upstream and downstream.
The automobile industry multi-variety, small batch production becomes the development trend. The process of automobile products, BOM complex, more production process, flexible process route, frequent design change, high quality requirements, and quality tracking of finished products and important parts.
2.Currently, the major problems that the automobile industry needs to solve include
The variety of small batch production mode requires high
The complex process of the process is high in human cost
Design change is frequently developed cycle length
The fierce competition orders shrink marketing crisis obvious
3. One-stop solution of xing qiantian
According to the characteristics of the automotive industry, mainly from xing qian tian intelligence intelligent production line, lean training, L - MES informationization and lean operation four aspects one-stop automotive industry (solution, and to industrial 4.0 (2025) made in China.
Intelligent production line: through flexible production line, cell production line and low-cost automation equipment to improve production efficiency, reduce cost and shorten delivery time, to meet the high requirements of multiple small batches.
Lean training: through "lean dojo comprehensive training of staff capacity building" and "global view of industrial 4.0 special force" for the enterprise, for training high level talents under the condition of without affecting the scene production quickly, to help the auto industry a comprehensive understanding of industry theory, 4.0 4.0 learning industry under the strategy of modern manufacturing mode, power industry to "think tank made in China" the transformation and upgrading of..
L - MES information: through effective control technology, intelligent L - MES information system planning under the frequent changes of product quality, real-time production data collection and analysis, so as to optimize the production schedule, reasonable allocate production resources and improve the production process and shorten the delivery time.
Lean operation: through lean operating one-stop solution make effective marketing strategy, optimizing operation process, improve staff skills, improve the system of enterprise, etc. To cope with the increasingly fierce market competition.
4. Target benefits
1. Tangible benefits:
Increase production efficiency by more than 30%
Product yield increases by more than 20%
Reduce manufacturing cost by more than 30%
The manufacturing cycle time is reduced by 35% or more
Production occupied area reduces by more than 50%
2. Intangible benefits:
Team cohesion to a higher level;
Standardization of standard operating procedures;
The enterprise system is improved and rationalized;
Enhance core competitiveness of enterprises.
5.Our strengths
They have succeeded in their implementation